INSTRUMENTATION DESIGN ENGINEERING

COURSE DURATION:

 

3.5 Months [Part Time Batch]

1.5 Months [Full Time Batch]

 

COURSE ELIGIBILITY:

 

B. Tech / B.E in Electronics/Instrumentation Engineering .
Diploma in Electronics/Instrumentation Engineering.
M .Tech / M.E in Electronics/Instrumentation Engineering.

COURSE AGENDA

Module 1 - Introduction

 

  • Introduction about process Industry and EPC (Engineering, Procurement, Construction) industry.

  • Role of a Instrumentation Engineer.

  • Project Documentation.

  • Introduction to various measuring instruments & their basic principle of working, Various signal generating philosophies.

  • Introduction to PFD/P&ID and symbols related to instruments & their requirements.

  • Introduction to various datasheet furnished by other groups.

 

Module 2 - Basic Engineering Package

 

  • Overview of Basic Engineering Package.

  • Relevant Codes & Standards.

  • Basic Design requirement based on the type of plant e.g. chemical, Petrochemical, Refinery, and Power Plant etc.

 

Module 3 - Process Parameters & Selection of Instrument for Controlling

 

  • Flow

  • Temperature

  • Level

  • Pressure.

 

Module 4 - Automation Philosophy

 

  • Introduction to Automation

  • Concept of automation system, Scope & definition, Logic & limits, References, FF & -Wireless.

 

Module 5 - Detail Engineering Study

 

  • Different types of instrument for pressure, temperature, flow, level, control valves and their application & selection, DCS, PLC & SCADA, Fire and gas system, Flow calculation and control sizing

  • Instrument Index, Instrument Location Plan, Process Data sheets and Specifications, Instrument Wiring Layout,             Instrument Air Routing Layout, Loop Drawing ,JB Layout, Cable Schedule, Cable Tray Layout.

  • Selection of Instruments for Controlling Flow, Temperature, level and Pressure.

  • Calculation: Sizing of Control Valve, Sizing of Shutoff valve, PSV/PRV sizing, Digital Control System (DCS).

 

Module 6 - Control & Automation

 

  • Introduction to PLC

  • PLC logic, PLC architecture.

  • I/O configuration & Memory Mapping

  • Programs & Ladder diagrams

  • Instruction Set

  • Communications & fault finding

 

Module 7 - SCADA

 

  • Introduction to SCADA

  • Configuration of different drivers gateway.

  • Database of tags and its use.

  • Interfacing with PLC and simulation of PLC application in SCADA.

 

Module 8 - System Design & Procedures

 

  • Emergency shut down system

  • FAT procedure & SAT procedure

  • Documentation & Technical bid evaluation.

 

Module 9 - Instrumentation Deliverables

 

  • Instrument Index

  • Process Data sheets and Specifications

  • Instrument Location Plan

  • Instrument Air Routing Layout

  • Level Sketch

  • I/O List

  • Instrument Wiring Layout

  • Loop Drawing

  • JB Layout

  • Cable Schedule

  • Cable Tray Layout

  • Torque Sheet

  • Hook-Up

 

Module 10 - SmartPlant Instrumentation

 

  • System and Project Administration Overview

  • Instrument Index

  • Browser Views

  • Process Data

  • Calculations

  • Specifications

  • Wiring

  • Loop Diagrams

  • Hookups (Installation Details)

 

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