INSTRUMENTATION DESIGN ENGINEERING

COURSE DURATION:

3.5 Months [Part Time Batch]

1.5 Months [Full Time Batch]

COURSE ELIGIBILITY:

B. Tech / B.E in Electronics/Instrumentation Engineering .
Diploma in Electronics/Instrumentation Engineering.
M .Tech / M.E in Electronics/Instrumentation Engineering.

Module 1 - Introduction

• Introduction about process Industry and EPC (Engineering, Procurement, Construction) industry.

• Role of a Instrumentation Engineer.

• Project Documentation.

• Introduction to various measuring instruments & their basic principle of working, Various signal generating philosophies.

• Introduction to PFD/P&ID and symbols related to instruments & their requirements.

• Introduction to various datasheet furnished by other groups.

Module 2 - Basic Engineering Package

• Overview of Basic Engineering Package.

• Relevant Codes & Standards.

• Basic Design requirement based on the type of plant e.g. chemical, Petrochemical, Refinery, and Power Plant etc.

Module 3 - Process Parameters & Selection of Instrument for Controlling

• Flow

• Temperature

• Level

• Pressure.

Module 4 - Automation Philosophy

• Introduction to Automation

• Concept of automation system, Scope & definition, Logic & limits, References, FF & -Wireless.

Module 5 - Detail Engineering Study

• Different types of instrument for pressure, temperature, flow, level, control valves and their application & selection, DCS, PLC & SCADA, Fire and gas system, Flow calculation and control sizing

• Instrument Index, Instrument Location Plan, Process Data sheets and Specifications, Instrument Wiring Layout,             Instrument Air Routing Layout, Loop Drawing ,JB Layout, Cable Schedule, Cable Tray Layout.

• Selection of Instruments for Controlling Flow, Temperature, level and Pressure.

• Calculation: Sizing of Control Valve, Sizing of Shutoff valve, PSV/PRV sizing, Digital Control System (DCS).

Module 6 - Control & Automation

• Introduction to PLC

• PLC logic, PLC architecture.

• I/O configuration & Memory Mapping

• Programs & Ladder diagrams

• Instruction Set

• Communications & fault finding

Module 7 - SCADA

• Introduction to SCADA

• Configuration of different drivers gateway.

• Database of tags and its use.

• Interfacing with PLC and simulation of PLC application in SCADA.

Module 8 - System Design & Procedures

• Emergency shut down system

• FAT procedure & SAT procedure

• Documentation & Technical bid evaluation.

Module 9 - Instrumentation Deliverables

• Instrument Index

• Process Data sheets and Specifications

• Instrument Location Plan

• Instrument Air Routing Layout

• Level Sketch

• I/O List

• Instrument Wiring Layout

• Loop Drawing

• JB Layout

• Cable Schedule

• Cable Tray Layout

• Torque Sheet

• Hook-Up

Module 10 - SmartPlant Instrumentation

• System and Project Administration Overview

• Instrument Index

• Browser Views

• Process Data

• Calculations

• Specifications

• Wiring

• Loop Diagrams

• Hookups (Installation Details)