Process Equipment Design [Static]
Duration: 150 Hrs | Delivery Mode: Online / Classroom
Become an expert equipment engineer, get trained in cutting edge technologies and work on real-life industry grade projects.
Eligibility: B. Tech / M. Tech in Mechanical Engineering
General Introduction
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Introduction about Process Industry and EPC.
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List of Equipment’s used in Industries, their Introduction & Applications.
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Relevant Codes and Standards used in Industry.
Module 1
General Concepts and Methods of Mechanical Design of Pressure Equipments
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Pressure Equipment Design in Accordance with ASME and in Accordance with PED.
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Stress Strain Diagram.
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Material Selection for Different Temperature & Service.
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Design Methods: DBF, DBA and Design by Experiment.
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Loads and Stresses: Elements of Stress Analysis, Stress Categorization.
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Load Conditions & Failure Modes.
Module 2
ASME Codes and its Relation to Pressure Vessel Design
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Introduction to Engineering Standards used in Design of Process Equipment's.
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ASME Sec. VIII Div.1 & 2 [Latest Issue], TEMA , API 650 etc.
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Conditions/Clauses Governing Pressure Vessel Design under ASME Sec VIII Div. 1.
Module 3
Mechanical Design of Pressure Vessels
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Design and Analysis of Pressure Vessels & Component (ASME Section VIII Division.
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Design of Pressure Vessel for Internal & External Pressure.
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Design of Cylindrical Vessels & types of Dishend.
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Design of Jacketed Vessels, Limpet Coils, Horizontal Equipments with saddle support.
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Various Types of Supports & Attachments [Leg, Skirt, Bracket Supports].
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Lifting attachments, Design of Anchor Bolts, Safe Loads for Ropes and Chains.
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Nozzle Openings and Reinforcements [Nozzle Local Load Analysis].
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Welded Joints, Butt Welded Joints of unequal Thicknesses & Welding Symbols.
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Role of MAP, MAWP, Design Pressure & Design Temperatures.
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Allowable Stresses, Corrosion Allowance and Loadings as per ASME in PV Design.
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Impact Testing, PWHT along with Heating Rates and Cooling Rates.
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Hydro Test Pressure & Stamping of Vessels.
Module 4
Pressure Vessel/Column/Reactor Design Calculation: (ASME SEC VIII, DIV.1)
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Maximum Allowable Stress Values (UG-23).
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Shell Design for Internal Pressure (UG-16, UG-27,Appendix 1-2).
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Dished End Design For Internal Pressure (UG-32).
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Shell Design for External Pressure (UG-28, UG-29,UG-30).
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Dished End Design For External Pressure (UG-33).
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Hydro test Pressure/Pneumatic Test (UG-99,UG-100).
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Wind Load (IS-875, Pt-3) & Seismic Load (IS-1893, Pt-1 & 4).
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Combined Loading Effect.
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Conical & Tori-conical Section Analysis (UG-32,33, Appendix 1-5 & 1-8).
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Weight Calculation.
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Opening (Nozzles) (UG-36 ~ UG-45).
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Local Load (WRC 107 & 297).
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MDMT & Impact Test Enigma (UCS-66).
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Lifting & Tailing Lug analysis.
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Support Analysis (Skirt, Leg, Saddle ,Lug) & Anchor Bolt Design.
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Joint Efficiency, MAWP, MAP, SR of DE for Forming Operation.
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PWHT (UCS-56).
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Types of Gaskets, Gasket material selection, Role of gaskets in Pressure Vessel Design.
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Mechanical Design of Non Standard Flanges as per Appendix 2.
Module 5
Fabrication of Pressure Vessels
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Plate rolling, Plate Bending, Welding Methodologies (STAW, GTAW, GMAW, SMAW).
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Fabrication Sequences , Fabrication Schedules, Plate Forming, Cutting etc.
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Testing of Pressure Vessel, Painting and Coating for Corrosion Protection.
Module 6
Column & Tower Internals
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Types & Functions of Internals.
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Process aspect of these Internals.
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Specialized manufacturers of Internals.
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Scope and design of the Internals.
Module 7
Design & Analysis of Heat Exchangers
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Heat Exchanger types , Classifications & TEMA Standard.
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Design of Shell, Channel, Shell Bonnet, Channel Cover, Selection of Girth Flanges.
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Limitations in the use of Heat Exchangers.
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Components of Heat Exchangers.
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Design aspects of Heat Exchangers.
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Tube sheet Design: Fixed Tube sheet , Floating Tube sheet , U – Tube sheet.
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Design of Tube Sheet as per TEMA as per Bending and Shear Loading.
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Limiting Cases in the Design of Heat Exchangers.
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Testing of Heat Exchangers.
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Types of HE : Condensers | Evaporators | Reboilers | Plate Heat Exchangers.
Module 8
Detail Engineering Aspects of Process Equipment’s
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Understanding the Basic Engineering Package.
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Tender requirements of Clients & Engineering Design Basis.
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Technical Specifications: Process Data Sheets and Mechanical Data Sheets.
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Data Exchange between Process and Mechanical to prepare the Technical Specification.
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Understanding the Scope of Supply between Mechanical, Civil & Process.
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Enquiry Stage Design , Drawings and Other Relevant Calculations.
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Preparation of GAD & Fabrication Drawings of Process Equipment’s.
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Evaluation of Vendor Offers, Preparation of Technical Queries.
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Technical Bid Evaluation, Technical Recommendation to be given to the Client.