PROCESS DESIGN ENGINEERING

COURSE DURATION:

 

3.5 Months [Part Time Batch]

1.5 Months [Full Time Batch]

1.0 Month  [Fast Track Course]

COURSE ELIGIBILITY:

 

B. Tech / B.E in Chemical/ Production Engineering .
Diploma in Chemical/ Production Engineering.
M .Tech / M.E in Chemical/ Production Engineering.

COURSE AGENDA

COURSE CONTENT - M1:

 

What Is Process Engineering?

 

  • Role of Process Engineer

  • Work flow in EPC Industry

  • BEP/FEED

  • Oil & Gas Study

  • PFD – Oil & Gas

  • Pressure Drop & line Sizing Principle

 

Line Sizing

 

  • Line Sizing for (Liquid/Gas/ Two Phase)

  • Guidelines of Line Sizing

  • Criteria of Line Sizing

  • Preparation of Excel Sheet

 

Pump Hydraulics & Valve Sizing

 

  • Pump Hydraulics - Characteristics

  • Pump Min. Flow Sizing

  • Study on Pump Characteristics Curve

  • Study on Efficiency & Flow Curve

  • Automation & Control

  • Control Valve Sizing

  • Actual Problem Discussion

 

Piping & Instrumentation Diagram

 

  • PFD to P&ID

  • Philosophy to Prepare P&ID

  • Actual Study of P&ID (Project)

 

Pressure Safety Valve

 

  • Guidelines & Sizing Criteria

  • Calculation & Preparation of Excel programme

  • Discussion of PSV Scenario

  • API 521(Guidelines) & API 520 (Sizing & Installation)

 

Aspen Hysys Simulation Training

 

  • Problem Solving & result Discussion

  • Simulation Packages Study

  • Live Simulation Case Studies

 

COURSE CONTENT - M2:

 

Vessel Sizing

 

  • Two phase separator sizing

  • Three phase separator sizing

  • Sheet DEP & API Study

  • Preparation of Excel Sheet

 

Heat Exchanger Design

 

  • Design Principle

  • Condenser Design

  • Study on Shell & Tune Heat

  • Exchanger Design

  • Application of TEMA

  • 10/13 Rule in Heat Exchanger

  • Application of HTRI Software

 

Distillation Column Design

 

  • Tray Coolum (Valve Trays)

  • Different Parts of Column

  • Application of KG Tower Software

  • Guidelines of Distillation Sizing & Actual Problem Solving in Distillation Diameter calculation.

 

Project (EPC Archived Project)

 

  • BFD Preparation

  • Simulation Using Aspen

  • Generate Simulation HMBD & Prepare PFD

  • Simulation Report & Basis

  • P&ID Preparation

  • Philosophy to Prepare P&ID

  • Datasheets Preparation

  • Process Calculations

  • Multi Discipline Engineering Deliverables

  • Project Briefing

 

Intelligent P&ID

 

  • Introduction to Intelligent P&ID

  • Widely used software

  • Introduction to SPPID/COMOS

 

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