Process Design Engineering
Duration: 150 Hrs | Delivery Mode: Online / Classroom
Become an expert process design engineer, get trained in cutting edge technologies and work on real-life industry grade projects.
Eligibility: B. Tech / M. Tech in Chemical Engineering
Process Design Engineering - An Introduction
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Role of Process Engineer.
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Work flow chart in EPC & Process Design Deliverables.
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Introduction to Basic Engineering Package & Front End Engineering Design..
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Oil & Gas Industry - Upstream | Mid Stream | Down Stream.
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Projects in Oil & Gas/Process Industry
Module 1
Working as Process Design Engineer
Module 2
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PFD - Process Flow Diagram [Oil & Gas / Process Industry].
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Pressure Drop Calculations.
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Heat - Mass Balance Diagram
Line Sizing & Other Process Calculations
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Line Sizing Principle.
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Line Sizing [Liquid - Gas - Two Phase].
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Line Sizing Guidelines & Criteria.
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Developing Spread sheet for Line Sizing & Other Calculations.
Module 3
Piping & Instrumentation Diagram [P&ID]
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Introduction to P&ID and its Legend.
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Developing P&ID from PFD.
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Important guidelines /philosophy while developing P&ID.
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P&ID Components - Equipment's, Instruments, Piping [Process & Utility].
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Typical P&ID arrangements & Instrumentation philosophy.
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P&ID Reports like Line List, Equipment List, Instrumentation List etc.
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P&ID and its relevance with other disciplines.
Module 4
Pump Hydraulics & Valve Sizing
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Pump Hydraulics & Characteristics.
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Pump Minimum Flow Sizing.
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Study of Pump Characteristics Curve.
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Study of Pump Efficiency & Flow Curve.
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Automation & Process Control.
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Control Valve Sizing.
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Case Study.
Module 5
Pressure Safety Valve
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PSV - Guideline & Sizing Criteria.
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PSV Sizing Calculation.
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PSV - Technical Scenarios.
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Study : API 521 [Guidelines] | API 520 [Sizing & Installation].
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Line Sizing Guidelines & Criteria.
Module 6
Process Equipment Sizing
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Two Phase Separator Sizing.
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Three Phase Separator Sizing.
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API Reference for Equipment Sizing.
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Process Datasheet for Equipment's
Module 7
Heat Exchanger Design
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Design Principle.
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Condenser Design.
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Study on Shell & Tube Heat Exchanger Design.
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TEMA Standard & its Application.
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10/13 Rule - Heat Exchanger.
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Design of Heat Exchanger on HTRI
Module 8
Distillation Column Design
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An Introduction.
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Tray Column [Valve Trays].
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Application of KG Tower Software.
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Guideline for Distillation Column Sizing.
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Automation & Process Control.
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Control Valve Sizing.
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Case Study.
Module 9
Process Modeling & Simulation Study
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Introduction to Process Simulation.
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Property Package to Define a Fluid Package.
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Parameters required in order to execute Flash Calculations.
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Modify and Set Desired Units of Measure.
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Review Stream Analysis Options.
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Case Studies.
Module 10
Practice Project & Program Closing
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Process Design Basis.
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Preparation of Various Process Deliverables.
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Revision.
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Q&A Session.
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Mock Interview