Mastering Process Design & Detailed Engineering: Your Complete Guide to Career-Boosting Skills

In today’s fast-paced industrial landscape, precision and efficiency in Process Design and Detailed Engineering are more crucial than ever. Whether you are an aspiring engineer, a seasoned professional, or a project manager seeking to enhance your capabilities, mastering these skills can be a game-changer. We value your dedication to professional development and are pleased to offer a comprehensive Process Design & Detailed Engineering course, designed to elevate your skills and propel your career forward.

Introduction

Process Design and Detailed Engineering is a critical course aimed at equipping participants with the essential knowledge and skills required in process engineering, particularly within the oil and gas, petrochemical, and chemical industries. This course delves into the fundamental principles of designing processes that effectively transform materials through various unit operations while ensuring efficiency, safety, and compliance with industry standards.

The course covers the fundamental principles and concepts of process design and detailed engineering, including process flow diagrams and piping and instrumentation diagrams (P&IDs), process design calculations and mass balances, equipment design and selection, control systems and automation, safety and loss prevention, and commissioning and startup. The course emphasizes the importance of understanding the design basis, including factors like pressure and temperature considerations, material selection, and equipment sizing calculations. Throughout the course, interactive lectures, case studies, group discussions, and hands-on exercises will be used to illustrate key concepts and help students develop practical skills.

By the end of this program, participants will be well-versed in the latest industry trends, technologies, and best practices, enabling them to contribute meaningfully to the design, development, and operation of process systems that are not only efficient and reliable but also safe, sustainable, and compliant with regulatory standards.

Course Synopsis

Program: Process Design & Detailed Engineering with Process Simulation

Program Duration: 120+ Hrs.

Session Delivery: Online Session – Live & Interactive Class

Batch Options: Weekdays & Weekend Options are available

Session Duration: 1.5 – 2.0 Hrs

Standard Session Time: 08:30 PM IST [Schedule is flexible and can be adjusted based on participant and faculty availability]

Upcoming Batch: Click here to know the batch Schedule

Module Covered: Detailed Design + Thermal design of Heat Exchanger + Process Simulation

Software: HYSYS + HTRI

Course Syllabus: Click here to download the course syllabus

Course Objective

To prepare our students for success in EPC (Engineering, Procurement, and Construction) firms and Design Consultancies, this program provides practical experience in key design activities, including:

Line Sizing: Determining the appropriate diameter and material for process piping to ensure efficient flow.

Pump Sizing: Selecting and sizing pumps based on flow rate, head requirements, and system design.

Compressor Selection: Choosing suitable compressors based on process requirements and performance specifications.

Separator Design: Designing separators for effective separation of phases (liquid, gas, solids) in the process stream.

PSV Sizing (Pressure Safety Valve): Calculating the size of safety valves to ensure system pressure remains within safe limits.

Tower Sizing: Designing and sizing distillation or absorption towers based on mass transfer requirements.

Flare System Design: Designing flare systems for safe disposal of excess gases during process upsets or emergencies.

Process Simulation and Modeling: Utilizing software tools to simulate process conditions and optimize designs.

Heat Exchanger Design: Designing heat exchangers for efficient thermal energy transfer in processes.

Material Selection: Selecting appropriate materials for equipment and piping based on process conditions and corrosion considerations.

Process Flow Diagram (PFD) Development: Creating and reviewing PFDs to outline the overall process flow.

Piping and Instrumentation Diagram (P&ID) Development: Developing detailed P&IDs specifying equipment, controls, and piping layout.

Safety and Hazard Analysis: Safety assessments and hazard analysis to identify and mitigate risks.

Collaboration with Other Disciplines: Understanding the Documentation which need to work closely with mechanical, electrical, and civil engineers to integrate process design with overall project execution.

Key Process Deliverables Covered in Program

✅ Process Flow Diagrams (PFDs)

✅ Piping and Instrumentation Diagrams (P&IDs)

✅ Heat and Material Balances (H&MB)

✅ Process Design Basis

✅ Equipment List

✅ Equipment Data Sheets

✅ Instrumentation List

✅ Control Philosophy

✅ Process Control Narratives

✅ Safety and Relief Valve Sizing Calculations

✅ Process Simulations and Models

✅ Hydraulic and Fluid Flow Calculations

✅ Heat Exchanger Design and Rating Calculations

✅ Process Data sheets for Instruments and Controls

✅ Battery Limits and Tie-In Lists

✅ Process and Instrumentation Schedule

Each of these deliverables plays a critical role in ensuring the process design is comprehensive, safe, and meets the required specifications and regulations. The exact list may vary depending on the specific project and industry requirements.

Process Design Course Certification:

This is a certified course, and upon completion, you will receive a certificate affiliated with the National Career Services [Reg. No.: S15A79-2255176104765], governed by the Hydrocarbon Sector Skill Council, an autonomous body under the National Skill Development Corporation of India (NSDC). This certification is recognized and accepted both in India and internationally, adding value to your credentials wherever you pursue your career.

Career Assistance:

At Texvyn – Institute of Continuous Learning, we understand that landing a dream job is a crucial step in your career. That’s why we go beyond just providing technical skills training. Our dedicated placement team works tirelessly to connect you with top-tier companies and guide you through the entire job search process.

Enroll Now and Unlock New Opportunities!

Take the next step in your professional growth by enrolling in the course through the registration tab below. To learn more about the detailed course syllabus, upcoming batch schedules, and fee structure, feel free to connect with us. Once enrolled, all course details will be shared with you via your registered email.

Enroll Now !!!