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Process Design & Simulation - Certificate Program

The Process Simulation Course is meticulously designed to empower engineering professionals and students with the expertise to simulate, analyze, and optimize industrial processes. Process simulation is an essential tool in modern engineering, offering deep insights into the design, evaluation, and enhancement of chemical, petrochemical, and industrial operations.​ This course bridges the gap between academic concepts and practical applications. Using industry-leading software, participants will gain hands-on experience in creating and running steady-state simulations that mirror real-world operational scenarios. The curriculum delves into critical simulation principles, encompassing thermodynamics, reaction kinetics, and unit operations essential to chemical processes.

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Participants will engage with real-world case studies and practical examples, illustrating the application of simulation techniques in sectors such as oil & gas, petrochemicals, and pharmaceuticals. The course emphasizes building proficiency in simulation tools to predict process outcomes, troubleshoot challenges, and optimize system performance. By the end of this program, learners will be equipped with the skills and confidence to apply simulation methodologies effectively, making them invaluable in engineering roles within industries like oil & gas, petrochemicals, and pharmaceuticals. This course is ideal for individuals aiming to advance their careers and drive innovation in process industries.

Program Starting From : January 11, 2025

DURATION:

45 Hrs. | 04 - 06 Weeks

Weekdays & weekend batches available

DELIVERY MODE:

Online Session

Live & interactive sessions with industry experts

COURSE CONTENT:

10 Modules + Project

Industry vetted curriculum designed to boost your career

Program Objective

Upon successful completion of this course, the delegates will be able to:
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  • Create and analyze steady & dynamic process models effectively.

  • Strengthen knowledge of essential thermodynamics, reaction kinetics, & unit operations.

  • Identify process inefficiencies and optimize system performance.

  • Diagnose and resolve process-related issues using simulation techniques.

  • Explore real-world examples and case studies from process industries.

  • Simulate and predict process outcomes under various operating conditions.

  • Integrates simulation studies with design, control, and optimization discipline.

  •  Extract  and  report  simulation  results  effectively.

  • Perform  economic  analysis  of  process  designs.

  • Design & simulate heat exchangers, reactors, and  other  unit  operations, evaluating  their performance under various operating conditions.

Process Design & Simulation Course Agenda

Start your upskilling journey with our guided curriculum with application based learning approach.

Module 01 | Introduction to Process Simulator

  • Navigating an Existing Simulation Case.

  • Familiarization with GUI Components.

  • Configuring User Preferences.

  • Managing Fluid Streams in Simulation.

  • Installing and Utilizing Stream Utilities.

  • Integrating and Connecting Unit Operations.

  • Understanding the Degrees of Freedom Concept.

Module 02 | Basic Thermodynamics

  • Initiating a New Simulation Case.

  • Selecting Components: Traditional vs. Hypothetical.

  • Understanding Thermodynamic Correlations and Methods.

Module 03 | Heat Transfer Unit Operations

  • Working with Heaters, Coolers, and Shell & Tube Heat Exchangers.

  • Simulating Air Coolers.

  • Performing Design Calculations

  • Conducting Rating Simulations.

Module 04 | Logical Operators, Spreadsheet & Case Study

  • Utilizing Mathematical Tools in Simulations.

  • Achieving Optimal and Conditional Simulation Solutions.

  • Configuring Set, Adjust, Balance, and Recycle Operations.

  • Enhancing Flowsheet Calculations with Internal Spreadsheets.

  • Conducting Sensitivity Analysis (Case Study Application)

Module 05 | Distillation Columns

  • Installing Distillation Columns parameters for Simulations.

  • Defining and Solving Distillation Column Operations.

  • Working with Absorbers.

  • Configuring Condensers and Reboilers.

  • Designing Distillation Columns.

  • Sizing Distillation Columns.

Module 06 | Phase Envelopes And Phase Behaviour

  • Analyzing Phase Envelopes Based on Fluid Composition.

  • Estimating Expected Production Outcomes.

  • Understanding Expected Phase Behavior.

  • Assessing the Influence of Heavy Components.

Module 07 | Reactions & Reactors

  • Defining Various Reaction Types.

  • Integrating Reactions within Flowsheet Reactors.

  • Exploring Basic Reactor Types: Conversion, Equilibrium, and Gibbs.

  • Working with Continuous Stirred-Tank Reactors (CSTRs) and Plug Flow Reactors (PFRs).

Module 08 | Compressor, Pumps & Pipelines

  • Simulating Compressors and Pumps with and without Performance Curves.

  • Utilizing the Adjust Mathematical Operator.

  • Copying and Pasting Flowsheet Operations.

  • Creating and Applying Templates.

  • Modeling Pipelines for Pressure Drop and Heat Transfer Calculations

Module 09 | Phase Separation and Stabilization

  • Constructing a Separation Plant to Extract Phases from Inlet Fluid.

  • Stabilizing Liquids through Distillation.

Module 10 | Reporting

  • Extracting Results from Simulation Calculations.

  • Generating Internal Reports.

  • Exporting Reports to External Software

Module 11 | Economic Evaluation

  • Developing the Most Economical Process or Unit Design.

  • Design Considerations for Production, Purity, and Operating Costs.

  • Utilizing Internal Spreadsheets to Enhance Flowsheet Analysis.

  • Conducting Economic Calculations.

  • Case Studies for Sensitivity Analysis.

Module 12 | Case Studies / Practice Sessions

  • Gas Processing Tutorial.

  • Refining Tutorial.

  • Chemicals Tutorial.

  • Acid Gas Sweetening with DEA.

  • Atmospheric Crude Tower.

  • Sour Water Stripper.

  • Propylene/Propane Splitter.

  • Ethanol Plant.

  • Synthesis Gas Production.

  • Case Linking

Who Will Benefit

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College Students & Recent
Graduates

Prepare for your next opportunity by pursuing process design skills from industry experts

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Those Considering for Post Graduation

Strengthen your core technical skills before pursuing an MBA, M-Tech or other specialization program

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Experienced & Mid-Career Professionals

Broaden your learning horizon & upskill to supercharge your career & to amplify your growth opportunities

Career Options

As a Process Simulation expert, you have a variety of career options across multiple industries. You can work with EPC companies, design consultancy firms, or in sectors such as oil and gas, chemical manufacturing, pharmaceuticals, water and wastewater treatment, renewable energy, food and beverage, and regulatory agencies. In these roles, you may be responsible for designing and optimizing processes, developing process flow diagrams, ensuring regulatory compliance, and improving efficiency.

 

Career progression can lead to senior engineering positions, management roles, or specialized consultancy. Additionally, opportunities exist in academia for research and teaching, as well as in freelancing or entrepreneurship, where you can provide process design services or start your own consultancy firm. Each path offers unique growth opportunities and specialization depending on your interests and expertise.

Program Eligibility

Bachelor’s Degree in Mechanical Engineering, Chemical Engineering or Diploma in Mechanical Engineering, Chemical Engineering with relevant work experience from any recognized University or an equivalent degree recognized by Association of Indian Universities (AIU) with minimum 50% marks at Graduation Level.

Program Fees

For details on program fee structure & payment terms, write us at info@texvyn.in or call us on +91-7021588256

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Get in touch with our Career Expert !!

Get in touch if you need assistance finding the right course, or qualification, for you or your team.

+91-8779674727

Request a brochure

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